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Quality Inspection Report

On March 14, 2014, the joint inspection unit, organized by minister Zhao from Quality Assurance Department, participated by minister Liang from Technology Department, Liu Yan and Liu Wei from Quality Assurance Department etc. checked each workshop’s product quality and civilized production, with four persons praised, 5 problems which need to be improved. 3.5 points to assessment of stamping workshop, 2 points to plate-work shop, and RMB 200 yuan punished to four persons plate-work shop, hereby to inform.

Praise
1. The site "equipment inspection card" of plate-work shop in north factory has been completed as required; cylinders were all installed with safety covers.
2. The "self inspection record" by Sun Jinan from gantry machining center with 28m was filled correctly.
3. The "self inspection record" by Wang Ye from plate-work shop and by Chen Guibin were filled correctly.
4. The plate-work shop Jiangnan welding linked with products, with better weld quality.

Existing problems
1. Most "self inspection records" in north factory not filled correctly, "temperature and humidity record form" recorded not according to stipulations.
2. Operators in north factory in leveling operation used hammer hitting product directly, which affects the quality of product.
3. Inconsistent welding with technical requirements on the interface of safety harness in contamination box, with bad welding seam: weld pit, rugged and bad fusion.
4. Without mutual inspection record of "self inspection record" of Longmen machining center of 3m and 4m in machining workshop.

Performance appraisal
1. The partition and air duct of 380 welding parts specify argon welding, but three employees of plate-work shop using mixed gas in welding process. 2 points of the performance score in workshop assessment for against provisions and repetition.
2. In air duct area of 200KM in stamping workshop, where products were placed on the ground, piles of garbage without cleaning. 1 points of the performance score in workshop assessment.
3. Footprints on the materials in stamping workshop, and placed on the ground, happened for many times, 0.5 points of the performance score in workshop assessment.
4. Mess phenomenon of placing stainless steel, carbon steel and aluminum parts in stamping workshop, happened for many times, 2 points of the performance score in workshop for punishment.
5. Safety helmets and personal items disorderly placed on welding machine in contamination box area of plate-work shop in north factory, the operator Zhang Dalong was fined 50 yuan.
6. The partition and air duct of 380 welding parts specify argon welding, but Wang Jingbo, Li Mo and Liu Zhongwu of plate-work shop using mixed gas in welding process. 50 yuan fined each one for against provisions and repetition.

Measures for rectification, completion time and requirements

It should should strengthen the daily management to the workshop:
1. "Self inspection records" and "temperature and humidity record form" should be filled correctly.
2. Protection to products in production operation, using different tools to different products, (wood hammer and nylon hammer for aluminum alloy products leveling).
3. First product should be checked to determine that the quality is good for reproduction.
4. Mutual inspection records should be promptly filled.
5. Strictly implementing process requirements, with welding gas of argon, mixed gas not allowed.
6. Rubbish should be cleaned in time, work pieces are not allowed to be placed on the ground, no feed trampling products.
7. Products of stainless steel, aluminum alloy and carbon steel are not allowed to be mixed and should be placed neatly, with clear marking.
8. Various items are strictly prohibited to be placed on machines and products.

The above problems rectification should been done in three days. Every workshop will execute product quality control and civilized production, the joint inspection unit will check at irregular intervals, and the company will strictly examine on the recurring problems.


 

 

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